Издание на английском языке
WP6 mechanical pump series diesel engine has the features of compact structure, reliable service, excellent dynamic property and economic efficiency, rapid start, easy operation and convenient maintenance. WP can achieve advanced emissions target, definitely an ideal engine for automobile, construction machinery, agricultural machinery, building machinery and main and auxiliary equipment of generator set. To help the vast consumers quickly learn and correctly use WP6 engine, we provide you this service manual.
This manual briefly introduced the technical parameters, structural features, operation and maintenance methods, and overhaul tips of WP6 mechanical pump series diesel engine, for users to refer to; provided service technologies of diesel engine to help serviceman profoundly understand disassembly and assembly methods of the engine, also laid a solid technical foundation for serviceman to do troubleshooting. Please carefully read this manual to make the best use of it. With development of product, some structures may be improved, so there might be a slight difference between technical specifications and graphic descriptions in this manual and the real machine in use, users should pay attention to the differences despite our company will continuously do the complements in the successive versions.
Contents
Usage Instructions for Diesel Engine
External View of Diesel Engine
Diesel Engine Model Composition and Significance
Diesel Engine Main Technical Parameters
Unseal of Diesel engine
Lifting of Diesel Engine
Installation of Engine
Preparation before Starting Engine
Start the Engine
Run the Engine
Maintenance Guidelines for Diesel Engine
Fuel Oil, Engine oil, Coolant and Auxiliary Materials
Fuel Oil
Engine Oil
Lubrication of Tensioning Wheel
Antifreeze Additive in Engine Cooling System
Auxiliary Materials
Daily Maintenance
Check Coolant Level and Temperature
Check Engine Oil Level
Check Fuel Level
Check “Three Leakages”
Check Fan
Check Belt
Check Whether Exhaust Gas Color is Normal
Check Whether Running Sound is Normal
Check Whether Rotating Speed and Vibration are Normal
Periodic Maintenance
Maintenance for Long-Term Storage
Cleaning
Protection
Disassembly & Assembly of Diesel Engine
Overview
Danger Signs
Safety Signs
Recommended Tools
Notes for Health Protection
Environmental Protection Measures
Notes for Disassembly and Assembly of Engine
Cylinder Cover Assembly
Disassembly and Assembly of Cylinder Cover Assembly
Disassembly, Inspection, Maintenance and Assembly of Cylinder Cover Shield
Disassembly, Inspection, Maintenance and Assembly of Cylinder Cover
Disassembly, Inspection, Maintenance and Assembly of Water Outlet Pipe
Disassembly, Inspection, Maintenance and Assembly of Oil-Gas Separator
Disassembly, Inspection, Maintenance and Assembly of Lifting Eyes
Engine Block Assembly
Disassembly, Inspection, Maintenance and Assembly of Engine Block Assembly
Disassembly, Inspection, Maintenance and Assembly of Engine Block Module
Disassembly, Inspection, Maintenance and Assembly of Engine Front Cover
Disassembly, Inspection, Maintenance and Assembly of Flywheel Housing
Disassembly, Inspection, Maintenance and Assembly of Oil Sump
Disassembly, Inspection, Maintenance and Assembly of Piston Nozzle
Disassembly, Inspection, Maintenance and Assembly of Thrust Plates
Disassembly, Inspection, Maintenance and Assembly of Front and Rear Oil Seals
Crank-Rod Mechanism
Disassembly and Assembly of Crank-Rod Mechanism
Disassembly, Inspection, Maintenance and Assembly of Piston-Rod Assembly
Disassembly, Inspection, Maintenance and Assembly of Crankshaft
Disassembly, Inspection, Maintenance and Assembly of Flywheel and Ring Gear
Disassembly, Inspection, Maintenance and Assembly of Torque Vibration Damper, Crankshaft Pulley and Hub
Disassembly, Inspection, Maintenance and Assembly of Crankshaft Bearing Shell
Valve Mechanism
Disassembly and Assembly of Valve Mechanism
Disassembly, Inspection, Maintenance and Assembly of Camshaft
Disassembly, Inspection, Maintenance and Assembly of Rocker and Rocker Shaft
Disassembly, Inspection, Maintenance and Assembly of Valve Tappet and Pushrod
Disassembly, Inspection, Maintenance and Assembly of Valve
Intake and Exhaust System
Disassembly and Assembly of Intake and Exhaust System
Disassembly, Inspection, Maintenance and Assembly of Intake Pipe
Disassembly, Inspection, Maintenance and Assembly of Exhaust Pipe
Disassembly, Inspection, Maintenance and Assembly of Turbocharger System
Fuel System
Disassembly and Assembly of Fuel System
Disassembly, Inspection, Maintenance and Assembly of Fuel Injection Pump
Disassembly, Inspection, Maintenance and Assembly of High Pressure Fuel Pipe
Disassembly, Inspection, Maintenance and Assembly of Fuel Injector
Disassembly, Inspection, Maintenance and Assembly of Fuel Filters
Disassembly, Inspection, Maintenance and Assembly of Low Pressure Fuel Pipe
Cooling System
Disassembly and Assembly of Cooling System
Disassembly, Inspection, Maintenance and Assembly of Fan
Disassembly, Inspection, Maintenance and Assembly of Water Pump
Disassembly, Inspection, Maintenance and Assembly of Thermostat
Lubricating System
Disassembly and Assembly of Lubricating System
Disassembly, Inspection, Maintenance and Assembly of Engine Oil Pump
Disassembly, Inspection, Maintenance and Assembly of Engine Oil Filter
Disassembly, Inspection, Maintenance and Assembly of Engine Oil Cooler
Disassembly, Inspection, Maintenance and Assembly of Main Oil Gallery Pressure Limiting Valve
Disassembly, Inspection, Maintenance and Assembly of Engine Oil Strainer
Starting System
Disassembly, Inspection, Maintenance and Assembly of Starting System
Engine Accessory System
Disassembly and Assembly of Engine Accessory System
Disassembly, Inspection, Maintenance and Assembly of Generator
Disassembly, Inspection, Maintenance and Assembly of Air Compressor



